Moulding Processes

At the heart of our business, we are skilled engineers & moulders with
capabilities in a wide range of plastic and rubber materials.

Our diverse plastic and rubber moulding service and rubber or plastic to metal
bonding means we can offer a wide range of moulding possibilities and create
bespoke moulded components that meet your exact needs.

Our moulding process for Plastics offers:

Thermoplastics high-pressure injection moulding utilising horizontal and vertical IMM equipment in ranges between 30-210 tonnes and high pressure Micro-moulding equipment ranging between 6-10T specifically targeting moulded components of small, intricate & precise accuracy, (Including the manufacture of Gear Formed items).
Thermoplastic low-pressure moulding for low volume moulding of large components, with irregular wall thickness capable of producing components with good strength, up to 1.5Kg’s.
Thermoset compression and Thermoset Transfer moulding up to 150 tonnes for Epoxy, Phenolic, DMC, SMC, Flow mat compounds. With options of including filler content for extra component strength & reinforcement, such as, Glass, Kevlar & Carbon fibre
Insert moulding with metal components and threaded inserts.
Over moulding for two material components.
High Performance & exotic grades of materials used for product re-design from metals to plastics for lower cost, loss weight & excellent temperature resistance and naturally Flame retardant to UL V0/5V Rating used within the Aerospace & M.O.D Sectors, such as, (PEEK, PPS, PEI , LCP & PSU) materials with glass, Kevlar, stainless steel and carbon fibre reinforcing options.
Engineering grade materials such as, (Nylon 6, 66, 6/10, Nylon 11 & 12, Polycarbonates, ABSPC Alloy, ABS/Nylon Alloy, PBT, PPO/PPE, Acetal, PET and ABS). All available with filler content for improved structural strength where required.
Commodity Grade materials for the lower cost business sectors, such as, (PP, PE <LDPE / HDPE>, TPE, TPU & Polystyrene)

We can provide you with a single source solution for all your moulding & assembly requirements.

From our experience of supplying technology sectors, we know our customers demand mouldings to exacting standards, in low, medium & high volumes and on short lead-times. We have consistently met these challenges by adopting lean manufacturing techniques and looking for Continuous Improvements in our operations.

Our moulding processes for Rubber offers:

Compression and transfer rubber moulding equipment up to 175 tonnes with capability of producing single cavity or multi-cavity components depending upon the customer requirements. This could include development tooling before moving into IRR capability.
Injection Repetition rubber (IRR) moulding up to 250 tonnes, for multi-cavity tooling capability for High Volume manufacture and faster cycling over conventional compression moulding or the option to manufacture components up to 2.5Kg.
Rubber to metal bonding with aluminium, steel and brass components and rubber to rubber bonding of fabricated products.
Seals and gaskets including fabric reinforced rubber, punched, cut or moulded.
Wide range of natural and synthetic rubbers, silicones and fluor elastomers, in black and coloured compounds.